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Our Summarized Response to International Truck and Engine Corporation’s Advertising Claims INTRODUCTION Recently, International initiated an industry-wide campaign to attempt to convince our customers that their truck is both more aerodynamic and fuel efficient overall. Our response to this claim is summarized below. OUR WIND TUNNEL TESTING AND VALIDATION International claims that our wind tunnel tests are invalid because we do not test a full tractortrailer. However, extensive industry testing and computer modeling has shown that the drag from a trailer’s tail end, or wake, is very similar no matter what tractor is towing the trailer. International itself only tested with a 28-foot trailer, not a 53-foot trailer. If matching the tractor aerodynamics with the trailer’s wake is as important as they claim, how could they legitimately test with such a small trailer? Extensive tests have proven that there is no material effect between tractor aerodynamics and trailer wake. Auto Research Center (ARC) International also questioned the credibility of the Auto Research Center (ARC) who has validated the results of our testing, stating that ARC is “best known for testing racecars.” We selected ARC precisely because they have a significant reputation as superb aerodynamicists and understand vehicle aerodynamics and drag. Far from being “best known for testing racecars,” these engineers and scientists are experts in the field of aerodynamics and have extraordinary qualifications to examine how vehicle testing is done. INTERNATIONAL’S FUEL ECONOMY TEST We have a number of concerns as to the way International conducted their fuel economy test. These concerns culminate in our belief that the results of the test are invalid. Type III Test – The SAE Type III Test International conducted uses a relatively short testing cycle, around a flat track, at a constant speed, with no engine regeneration, and is not representative of “real world” driving conditions. We prefer using the longer Type IV test. We would certainly not make any claim using a Type III test alone. Third Party Validation – We do not know who the independent party was who performed the International tests. They hint that Goodyear was, but both Goodyear and the “sponsoring retailer” have distanced themselves from International’s test. We don’t know who the third party is, but we would certainly like to talk to them. Pre-Production Engine Used? – When Detroit Diesel was able to inspect the engines (one week later) used in the International test, they found that according to the EPA-mandated engine emissions label on the ProStar engine that it was certified last year with a level of 2.1 grams of NOx. However, since January of this year, newer versions of these engines had to be certified at a lower 1.45 grams of NOx, which is the current production design parameter for this engine. We can’t tell from the label whether or not a non-production version of the engine was used. Malfunctioning Fuel Return Valve – At the beginning of our tests in Week 2 (after International’s tests had already been conducted) we discovered the valve on the return fuel side was not working properly so fuel was not returning to the test tank evenly which could inflate total fuel usage when measured from the test tank. This had to be fixed before we could continue with week 2 tests. Rear Suspension Height Adjustment – The suspension ride height on the Cascadia was not correct, according to our published suspension specifications, and had to be lowered by two inches. The incorrect height effectively increases drag because it changes the relative position of the tractor and leading edge of the trailer top and presents a vehicle with a larger frontal area. Non-Optimal Fifth Wheel Height – The fifth wheel height was almost 8 inches on the Cascadia, well over an inch higher than the 6.75 inch recommended height. This raises the trailer and produces a larger relative distance between the top of the trailer and top of the tractor, thus reducing tractor-trailer aerodynamic efficiency. Recirculation Baffle Missing – The plastic recirculation baffle mounted around the radiator was missing on the Cascadia. This piece helps to direct wind flow to the radiator and increases tractor aerodynamics. For some reason, this baffle was completely missing and had to be installed for the Week 2 test. We suspect that most or all of these issues noted above existed during the Week 1 testing when neither Freightliner, Detroit Diesel, nor any third party was present. FINAL NOTES 1. Cascadia is the most aerodynamic vehicle today. It is more aerodynamic than the ProStar or any other competitive truck. 2. Our wind tunnel is very accurate and shows the true aerodynamic difference between truck models. Its results have been validated by a legitimate and respected third party. 3. In light of all obvious flaws in International’s test procedures, and the results from later tests, we can safely state that International’s claimed fuel consumption advantage will not stand up to real-world comparisons done by our customers in regular service.
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